Inflatable Ring Main Unit Assembly Line
The main assembly reference processes and testing key points of the inflatable ring main unit (RMU) assembly line include the following aspects:
- Preparation before assembly:
- Ensure that the specifications of all components and materials match the design requirements.
- Check the cleanliness of the assembly area to ensure a dust-free environment and avoid contamination during the assembly process.
- Installation of primary components:
- According to the design drawings and process requirements, install the primary components (such as circuit breakers, isolators, etc.) in place.
- Ensure all connections are tightened and aligned to avoid damage during the assembly process.
- Welding and sealing:
- Perform precise welding on parts that require it, ensuring the quality of the welds.
- After welding, use a helium leak detection device to test for leaks and ensure the integrity of the seal.
- SF6 gas filling:
- After assembly is complete, fill the RMU with SF6 gas to the specified pressure.
- Monitor the purity and moisture content of the gas during filling to ensure it meets technical standards.
- Electrical connections and testing:
- Complete all electrical connections and conduct necessary electrical tests, such as insulation resistance tests and voltage withstand tests.
- Check for any overheating at connection points to ensure electrical safety.
- Functional testing:
- Conduct functional tests on the assembled RMU, including the flexibility of switch operations and the reliability of mechanical interlocks.
- Verify that the performance indicators of the RMU meet the design requirements and relevant standards.
- Environmental adaptability testing:
- Conduct environmental adaptability tests such as high temperature, low temperature, and high altitude tests based on the operating conditions of the RMU.
- Ensure the RMU can operate stably under various environmental conditions.
- Final inspection before delivery:
- Perform a final visual inspection and cleaning of the assembled RMU.
- Confirm the completeness and accuracy of all documentation, labels, and markings.